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PPCS Plenum Pulse Bag Dust Filter

PPCS32 Plenum Pulse Bag Filter Dust Collector




PPCS32 Plenum Pulse Bag Filter Dust Collector


General Information
Plenum Pulse Bag Dust Collector is advanced high efficiency dust collector which is introduced from the United States Fuller Company. It integrated the advantages of all kinds of bag dust collector of chamber blow and injection pulse soot cleaning, overcome the chamber blow soot cleaning strength is not enough, injection pulse soot cleaning and filtering simultaneously, thus expanding the application range of bag dust collector, because the structure of this dust collector has its characteristics, so improving the dust collecting efficiency, prolong the service life of the filter bag.
Aerating Box Pulse Bag Dust Collector can be widely used in dust collecting system of cement plant of crushing, packaging, clinker cooling machine and all kinds of milling machine. If it is used for coal milling dust collecting, please add flame-proof and explosion-proof measures, dust collector's structure will change accordingly. It is also suitable for high dust content gas dust collecting. Such as grinding system with O - Sepa powder concentrator, dust content of gas is as high as more than 1000 g/m3 (standard). If you choose this series of dust collector is no need to set cyclone dust collector to do the first level dust collecting. Besides used in the cement industry, can also be applied to metallurgical, chemical, mechanical and civil boiler flue gas dust collecting. This series dust collector filter bag material, usually use polyester fiber needle felt, allows continuous use under temperature less than 120 ℃, if the temperature rise, should choose other filter material, or add cooling measures should be taken before exhaust gas entering the dust collector.
Aerating Box Pulse Bag Dust Collector for the outdoor type of different room number and every room of the sack, composed of a variety of different specifications. Each room has 32, 64, 96,128 bags four kinds. Whole series of a total of 33 kinds of specifications, the filter bag is 130 mm in diameter; length of the filter bag has two kinds of 2450 mm and 3060 mm. This series of dust collector can be negative or positive pressure operation, its mechanical structure without any change. The dust collecting efficiency can reach more than 99.9%, after cleaning the dust concentration of the gas is less than 100 mg/m3 (standard), main technical performance of this series dust collector, please check the attached table. This series of dust collector could be used in cold area, if the outdoor temperature is -25 ℃ or less, need to add heating device, dust collector shell is also need to add insulating layer.
Structure and Work Principle
Aerating Box Pulse Bag Dust Collector consists of shell, ash bucket, ash discharge device, support part and pulse soot cleaning system, etc. The dust first hit the incline plate in the middle of the inlet and outlet, the gas will turn the direction and flow into the ash bucket, due to inertia effect, the coarse particles of the gas directly fall into the dust bucket that makes dust collecting in advance. The airflow into the ash bucket changes direction and upward through filter bag which with the internal skeleton, the dust will be collected on the surface of the filter bag. After purification, the gas will get into the upper clean room in the filter bag chamber, gather into the air outlet pipe and exert. PPC32 type dust collector inlet set at the bucket, the dust first hit the baffle plate at the end of the upside air inlet, and other work principle is as above one. Dust collecting bags in the chamber are divided into several rows, according to a given time interval to clean dust bag in each row in turn. When the pulse valve opens, the filter bag is sprayed into the high pressure air immediately, in order to clear the dust on the surface of the filter bag. Each row of filter bag pulse spray width and soot cleaning cycle are controlled by soot cleaning program controller with automatic continuous control. Dust collector structure and working principle to check the appended drawings continuously.
●Soot Cleaning Electrical Control Device
1. Soot cleaning control mode
Soot cleaning control methods commonly use timing method, according to set soot cleaning time cycle, the electric control device will control the soot cleaning by rows according to the set program.
2. Function of the electric control device
Centralized control with single-chip PLC program controller, and control with automatic and manual two kinds of ways. When the microcontroller is out of order or overhaul, may switch to manual control at any time. And the manual one is set near the equipment for testing and equipment maintenance easily.
3. The lines' layout of soot cleaning electric control device set into the dust collector should be the responsibility of user. The connection of wire specification, please check the soot electric controller instruction.
●Dust Collector System Composition and Supply
1. Dust collector body consists of shell, ash bucket; filter bag device, outlet and inlet pipe, ash discharge device and the pulse injection system (including pulse valve, pipes, valves, gas source triplet, etc.).
2. Dust collector equipped with soot cleaning electric control device, generally control by timing soot cleaning.
3. Dust collector discharging device according to user's need to prepare.
4. Users need to change the filter cloth to fit other special requirements, such as you want to use in the cold area should add the heating system, please note when you are ordering.
5. Dust collector according to different specification, can be whole set delivery and can also be shipped by parts, its basic design selection shall be the user's responsibility.
6. The series of products, manufacturers will provide equipment and installation instructions.
●PPCS32 Aerating Box Pulse Bag Dust Collector
PPCS32, PPCS64 Plenum Box Pulse Bag Dust Collector Technology Performance Tables


Type and Technical Parameters
PPCS32-3
PPCS32-4
PPCS32-5
PPCS32-6
PPCS64 -4
PPCS64 -5
PPCS64 -6
PPCS64 -7
PPCS64 -8
Airflow (m3/h)
6900
8930
11160
13390
17800
22300
26700
31200
35700
Filter Speed (m/min)
1.2~2.0
Total Filter Area(m2
93
124
155
186
248
310
372
434
496
Net Filter Area (m2)
62
93
124
155
186
248
310
272
434
Dust Collectors Room
3
4
5
6
4
5
6
7
8
Filter Bags
96
128
160
192
256
320
384
448
512
Dust Collector Resistance (Pa)
1470-1770
Inlet Dust Content (g/m3 )
(standard)
<200    <1000
Outlet Dust Content (g/m3 )
(standard)
<0.1
Negative Pressure of Dust Collector (Pa)
5000
Soot Cleaning Compressed Air
Pressure (Pa)
(5~7)×105
Air Consumption (m3/mm)
0.27
0.37
0.46
0.55
1.2
1.5
1.8
2.1
2.4
Pulse Valve (Solenoid Valve)
Qty
3
4
5
6
4
5
6
7
8
Size (inch)
1 ″
2 ″
Lift Valve (cylinder)
Qty
3
4
5
6
4
5
6
7
8
Type (mm)s
Lift Valve Diameter φ460,Cylinder Diameter φ63
Lift Valve Diameter φ595,Cylinder Diameter φ100
Rigid Impeller Feeder
Feeding inlet 300×300mm,Height 450mm
Rotate Speed 30.31r/min,Speed Reducer Motor 1.1KW Qty 24 m3/h
Screw Conveyor
Type
 
Diameter φ300,Qty 30m3/h(filling φ=0.7)
Speed Reducer Motor
 
TypexWD2.2-5-1/43,Power2.2kw
Air Slide Conveyor
If the inlet dust content >700g/m3 (standard),ash discharge device should choose big size screw conveyor or air slide conveyor
Soot Cleaning Program Controller
Input and output voltage both is 220v,controller is matching supplied by the manufacturer,please check the instruction for details
Filter Bag Size and Type
Diameter × length φ130×2450mm,Polyester fiber needled felt weight 450g/m2,Temperature 120℃
Insulating Layer (m2)
26.5
34
41
48.5
70
94
118
142
166
Total Weight (about value, not include insulating layer)(kg)
2400
3400
4400
5400
6900
8300
9700
11100
12500


Note: 1. The purification filter area is the soot cleaning filter area in a room in the table.
2. The air consumption means the concentrate air supply in the factory, if set the stand-alone air compressor, the consumption in the table should multiply 1.3.

PPCS32 Aerating Box Pulse Bag Dust Collector external size


Type
PPCS32-3
PPCS32-4
PPCS32-5
PPCS32-6
Size Code
A
1962
2622
3284
3944
B
1450
2134
2600
3175
C
6925
7672
8075
8650
D
3243
3980
4573
5317
E
330
356
394
432
F
498
498
498
498
G
511
660
816
991
φ
φ500
φ560
φ630
φ710

Note:


1. Air outlet hole could be opened at the top, side, bottom of the purified air box. The aperture should be the same as the inlet pipe diameter.
2. The position of the air inlet hole could be opened at the symmetrical position. And when you install it ,just revolve 180°。
3. The ladder could put at the other side of the dust collector, the symmetrical position in the table.
4. The height of the upright, according to the layout, could reduce, but should note clearly when you are ordering.
5. The insulating layer should be selected by the user according the different area.
●PPCS64 Aerating Box Pulse Bag Dust Collector

●PPCS96 Aerating Box Pulse Bag Dust Collector (Single-row)


Type
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96














Technical Parameters
-4
-5
-6
-7
-8
-9
-2X5
-2X6
-2X7
-2X8
-2X9
-2X10














Air Quantity m3/h
26800
33400
40100
46800
53510
60100
66900
80700
94100
107600
121000
134500














Filter Air Speed m/min
1.2-2.(according to different work position choose the filter speed)














Total Filter Area (m2)
372
465
557
650
744
836
929
1121
1308
1494
1681
1868














Net Filter Area (m2)
279
372
465
557
657
744
836
1028
1215
1401
1588
1775














Dust Collecting Room Qty
4
5
6
7
8
9
10
12
14
16
18
20














Filter Bag Qty
384
480
576
672
768
864
960
1152
1344
1536
1728
1920














Dust Collector Resistance (Pa)
1470-1770














Inlet Air Dust Content (g/m2)(Standard)
< 1300














Outlet Air Dust Content (g/m2)(Standard)
< 0.1














Negative Pressure of Dust Collector (Pa)
< 5000














Soot Cleaning Compressed Air
Pressure (Pa)
(5-7)X105














Air Consumption (m3/min)
1.2
1.5
1.8
2.1
2.4
2.7
3
3.4
4.2
4.8
5.4
6














Pulse Valve(Solenoid Valve)
Qty
4
5
6
7
8
9
10
12
14
16
18
20
Size (inch)
2.5"














Lift Valve (Cylinder)
Qty
4
5
6
7
8
9
10
12
14
16
18
20














Size (mm)
Lift Valve Diameter Ø725  Cylinder Diameter Ø100














Rigid impeller feeder
Feeder hole 400X400mm   Rotate Speed 22.5r/min
Feeder hole 350X350mm   Rotate Speed24.63r/min














Speed Reducer Motor 1.5KW  Qty40m3/h
Qty 30m3/h  Power1.5KW 2set














Screw Conveyor
Type
Ø400mm Qty 38m3/h
Ø300mm 2 sets each Qty 2130m3/h














Speed Reducer
Type XWD5.5-7-1/59 Power5.5KW
Type XWD2.2-5-43  Power 2.2KW














Air Slide Conveyor
If the inlet dust content >700g/m3 (standard),ash discharge device should choose big size screw conveyor or air slide conveyor














Soot Cleaning Program Controller
Input and output voltage both is 220v,controller is matching supplied by the manufacturer,please check the instruction for details














Filter Size and Material
Diameter × length φ130×2450mm,Polyester fiber needled felt weight 450g/m2,Temperature 120℃














Insulating Layer (m2)
110
120
130
140
150
160
175
210
245
280
315
350














Total Weight (gross weight, without insulating layer)
8710
10100
12400
14100
15700
17700
21000
25200
29400
33600
37800
42000















●PPCS96 Aerating Box Pulse Bag Dust Collector (Double-row)

Type
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
PPCS96
Size Code
-2X5
-2X6
-2X7
-2X8
-2X9
-2X10
A
6069
7316
8534
9754
10974
12192
B
 
3658
4876
4876
6096
6096
C
7358
8578
9798
11018
12238
13458
n
8
12
12
12
12
12


Note:
1. Air outlet hole could be opened at the top, side, bottom of the purified air box. The aperture should be the same as the inlet pipe diameter.
2. The position of the air inlet hole could be opened at the symmetrical position. And when you install it ,just revolve 180°。
3. The ladder could put at the other side of the dust collector, the symmetrical position in the table.
4. The height of the upright, according to the layout, could reduce, but should note clearly when you are ordering.
5. The insulating layer should be selected by the user according the different area.
●PPCA128 Aerating Box Pulse Bag Dust Collector (Double-row)



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    Fax: +86 513 88790811 Mob: +86 18751399228 E-mail: jsntup@163.com

    Add: No.6 Shuanggong Road, Qutang Town, Hai'an County, Nantong City, Jiangsu Province,China