DBD Series Wavy And Guard Belt Conveyor_DBD Series Wavy And Guard Belt Conveyor

●General Information

Wavy and guard belt conveyor is a new type of bulk materials continuous conveying equipment, can be widely used in coal, chemical industry, electric power, building materials, metallurgy, light industry, grain industry, port, etc. It has the general belt conveyor advantages of simple structure, reliable operation, convenient maintenance, but also has the characteristics such as large dip angle convey, compact structure, covers less area, so it is big dip Angle (vertical) transportation ideal equipment.

●Structure Features

Wavy and guard belt consists of machine belt, baffle and clapboard. The appearance of the machine is same as the ordinary conveyor belt, but with greater lateral stiffness. The undulating belt is to make the conveyor belt can bypass roller and convex, concave arc section, to meet the requirements of transmission line. Wave shape has the sine wave, square wave and w-shaped wave, etc. Belt between the two and guards on the machine, the clapboard is set according to certain distance. Clapboard according to the different cross section can be divided into T, C, and TC. T is suitable for Angle β≤ 40 °; C is suitable for Angle β> 40 ° and the material better liquidity situation; TC is suitable for Angle β> 40 °, material big viscosity, particle size is bigger.

●Type Instruction

●Main Performance Parameters

1. Belt Width (mm): 500, 650, 800.

2. Guard height (mm): 80, 100, 125, 160, and 200.

3. Distance between Clapboards (mm): 126, 252, 378.

4. Belt Speed: 0.8, 1.00, 1.25, 1.60, 2.00, 2.50.

5. Dip Angle β (°): 30, 35, 40, 45, 50, 55, 60, 65, 70, and 75.

6. Convey Capability (M3/H): 5.6~430.

7. Power(KW): 1.5,2.2,3.0,4.0,5.5,7.5,11.0,15.0,18.5,22.0.

●Choice of model

The main problem could be settled by the guard belt conveyor is to choose the belt width, the guard height H, the distance between clapboards ts, belt speed V, drive power P according to the material properties and the required delivery capability. And customer can choose the delivery dip angle α and machine type base on produce process.

The max granularity of conveying material:

Belt Width B	Guard Height H	Distance between Clapboard ts	Dip Angle of Convey machine β
Belt Width B	Guard Height H	Distance between Clapboard ts	30°	35°	40°	45°	50°	55°	60°	65°	70°	75°
500	80	126	80	80	80	80	80	60	60	60	60	60
	80	252	100	100	80	80	80	60	60	60	60	60
	100	126	80	80	80	80	80	60	60	60	60	60
	100	252	120	120	100	120	120	75	75	75	75	75
	125	252	150	150	120	120	120	90	90	90	90	90
	125	378	150	150	120	120	120	90	90	90	90	90
650	100	126	80	80	80	80	80	60	60	60	60	60
	100	252	150	150	120	120	120	90	90	90	90	90
	125	252	150	150	120	120	120	90	90	90	90	90
	125	378	150	150	120	120	120	90	90	90	90	90
	160	252	160	160	120	120	120	90	90	90	90	90
	160	378	180	180	140	140	140	110	110	110	110	110
800	125	252	160	160	160	160	160	130	130	130	130	130
	125	378	150	150	120	120	120	90	90	90	90	90
	160	252	160	160	160	160	160	130	130	130	130	130
	160	378	220	220	180	180	180	150	150	150	150	150
	200	252	160	160	160	160	160	130	130	130	130	130
	200	378	250	250	220	220	220	190	190	190	190	190

The Belt Speed Table

Guard Height H(mm)		≤125			≤200
Dip Angle of Conveyor β		≤35	≤50	≤75°	≤35°	≤50	≤75°
Granularity(mm)	≤100	2.00	1.60	1.25	2.50	1.60	1.25
	≤160	1.60	1.25	1.00	2.00	1.60	1.25
	≤200	-	-	-	1.60	1.00	0. 80

The Bulk Density of Material use in common ρ：

Material Density	Coal	Coal Cinder	Coke	Mn ore	Pyrite	rich iron ore	poor iron ore	iron ore concentrate	dolomite
Loose Density	0.8-1.0	0.6-0.9	0.5-0.7	1.7-1.8	2	2.5	2	1.6-2.5	1.2-1.6
Material Density	Fritter Lime Stone	Sinter Mixture	Sand	Broken Stone and Gravel	Dry and Soft Soil	Salt	Powder calcium oxide	Powder calcium oxide	Lime Stone
Loose Density	1.2-1.5	1.6	1.6	1.8	1.2	0.8-1.2	0.55	0.55	1.6-2.0

Delivery Ability Q：

The delivery capability’s unit is m³/h，multiply by the stock density (t/m³) is t/h。

Belt Width	Guard Belt	Clapboard	Speed V	Dip Angle of Conveyor β
B	Width H	Gap ts(mm)	(m/s)	30°	35°	40°	45°	50°	55°	60°	65°	70°	75°
(mm)	(mm)			Delivery Capability Q(m3/h)
500	80	126	0.8	28	25.6	22.5	20	18.4	16.8	15.2	13.6	12	11.2
			1	35	32	28	25	23	21	19	17	15	14
			1.25	43.75	40	35	31.25	28.75	26.25	23.75	21.25	18.75	17.5
			1.6	56	51.2	44.8	40	36.8	33.6	30.4	27.2	24.8	22.4
			2	70	64	56	50	46	42	38	34	30	28
			2.5	87.5	80	70	62.5	57.5	52.5	47.5	42.5	37.5
		252	0.8	15.2	12.8	11.2	10.4	8.8	8	7.2	6，4	6	5.6
			1	19	16	14	13	11	10	9	8	7.5	7
			0.25	23.75	20	17.5	16.25	13.75	12.5	11.25	10	9.375	8.75
			1.6	30.4	25.6	22.4	20.8	17.6	16	14.4	12.8	12	11.2
			2	38	32	28	26	22	20	18	16	15	14
			2.5	47.5	40	35	32.5	27.5	25	22.5	20	18.75	17.5
	100	126	0.8	41.6	39.2	36	32.8	30.4	27.2	24.8	22.4	20	18,4
			1	52	49	45	41	38	34	31	28	25	23
			1.25	65	61.25	56.25	51.25	47.5	42.5	38.75	35	31.25	28.75
			1.6	83.2	78.4	72	65.6	60.8	54.4	49.2	44.8	40	36.8
			2	104	98	90	82	76	68	62	56	50	46
			2.5	130	122.5	112.5	102.5	95	85	77.5	70	62.5	57.5
		252	0.8	24.8	21.6	19.2	16.8	15.2	13.6	12	11.2	9.6	8.8
			1	31	27	24	21	19	17	15	14	12	11
			1.25	38.75	33.75	30	26.25	23.75	21.25	18.75	17.5	15	13.75
			1.6	49.6	43.2	38.4	336	30.4	27.2	24.8	22.4	19.2	17.6
			2	62	54	48	42	38	34	30	28	24	22
			2.5	77.5	76.5	60	52.5	47.5	42.5	37.5	35	30	27.5
	125	252	0.8	36.8	32	28	24.8	22.4	20	18.4	16.8	15.2	13.6
			1	46	40	35	31	28	25	23	21	19	17
			1.25	57.5	50	43.75	38.75	35	31.25	28.75	26.25	23.75	21.25
			1.6	73.6	64	56	49.6	44.8	40	36.8	33.6	30.4	27.2
			2	92	80	70	62	56	50	46	42	38	34
			2.5	115	100	87.5	77.5	70	62.5	57.5	53.5	47.5	42.5
		378	0.8	24.8	21.8	18.4	16.8	15.2	13.6	12	11.2	10.4	8.8
			1	31	27	23	21	19	17	15	14	13	11
			1.25	38.75	33.75	28.75	26.25	23.75	21.25	18.75	17.5	16.25	13.75
			1.6	49.6	43.2	36.8	33.6	30,4	27.2	24.8	22.4	20.8	17.6
			2	62	54	46	42	38	34	30	28	26	22
			2.5	77.5	67.5	57.5	53.5	47.5	42.5	37.5	35	32.5	27.5
650	100	126	0.8	60	56	52	47.2	42.4	39.2	352	32	28.8	25.6
			1	75	70	65	59	54	49	44	40	36	32
			1.25	93.75	87.5	81.25	73.7	67.5	61.25	55	50	45	40
			1.6	120	112	104	94.4	86.4	78.4	70.4	64	57.6	51.2
			2	150	140	130	118	108	98	88	80	72	64
			2.5	187.5	175	162.5	147.4	135	122.5	110	100	90	80
		252	0.8	35.2	30.4	27.2	24	21.6	19.2	17.6	16	14.4	12.8
			1	44	38	34	30	27	24	22	20	18	16
			1.25	55	47.5	42.5	37.5	33.7	30	27.5	25	22.5	20
			1.6	70.4	54.4	54.4	48	43.2	38.4	35.2	32	28.8	25.6
			2	88	76	68	60	54	48	44	40	36	32
			2.5	110	95	85	75	67.4	60	55	50	45	40
	125	252	0.8	52.8	45.6	40	36	32	28.8	26.4	24	21.6	19.2
			1	66	57	50	45	40	36	33	30	27	24
			1.25	82.5	71.2	62.5	56.2	50	45	41,2	37.5	33.75	30
			1.6	105.6	91.2	80	72	64	57.6	52.8	48	43.2	38.4
			2	132	114	100	90	80	72	66	60	54	48
			2.5	165	142.4	125	112.4	100	90	82.4	75	67.5	60
		378	0.8	35.2	30.4	27.2	24	21.6	19.2	17.6	16	14.4	12.8
			1	44	38	34	30	27	24	22	20	18	18
			1.25	55	47.5	42.5	37.5	33.7	30	27.5	25	22.5	20
			1.6	70.4	60.8	54.4	48	43.2	38.4	35.2	32	28.8	25.6
			2	88	76	68	60	54	48	44	40	36	36
			2.5	110	95	85	75	67.4	60	55	50	45	40
	160	252	0.8	68.8	62.4	55.2	49.6	44.8	40	36	32.8	28.6	26.8
			1	86	78	69	62	56	50	45	41	37	33.5
			1.25	107.5	97.5	66.2	77.5	70	62.5	56.25	51.25	46.25	41.88
			1.6	137.6	124.8	110.4	99.2	89.6	80	72	65.6	59.2	53.6
			2	172	156	138	124	112	100	90	82	74	67
			2.5	215	195	172.5	155	140	125	112.5	102.5	92.5	83.7
		378	0.8	48	41.6	36.8	32.8	29.6	26.4	24	21.6	20	17.6
			1	60	52	46	41	37	33	30	27	25	22
			1.25	75	65	57.5	51.2	46.2	41.2	37.5	33.7	31.2	27.5
			1.6	96	83.2	73.6	65.6	59.2	52.8	48	43.2	40	35.2
			2	120	104	92	82	74	66	60	54	50	44
			2.5	150	130	115	102.5	92.5	82.5	75	67.5	62.5	55
800	125	252	0.8	68.8	60	52.8	47.2	42.3	37.6	34.4	31.2	28	24.8
			1	86	75	66	59	53	47	43	39	35	31
			1.25	107.5	93.75	82.5	73.75	66.25	58.75	53.75	48.75	43.75	38.75
			1.6	137.6	120	105.6	94.4	84.6	75.2	68.8	62.4	56	49.6
			2	152	150	132	118	106	94	86	78	70	62
			2.5	215	187.5	165	147.5	132.5	117.5	107.5	97.5	87.5	77.5
800	125	378	0.8	45.6	40	35.2	31.2	28	25.6	23.2	20.8	18.4	16.8
			1	57	50	44	39	35	32	29	26	23	21
			1.25	71.25	62.5	55	48.75	43.75	40	36.25	32.5	28.75	26.25
			1.6	91.2	80	70.4	62.4	56	51.2	46.4	41.6	36.8	33.6
			2	114	100	88	78	70	64	58	52	46	42
			2.5	142	125	110	97.5	87.5	80	72.5	65	57.5	52.5
	160	252	0.8	93.6	84.8	75.2	67.2	60	54.4	49.6	44.6	40	36
			1	117	106	94	84	75	68	62	56	50	45
			1.25	146.25	132.5	117.5	105	93.75	85	77.5	70	64	56.25
			1.6	187.2	169.6	150.4	134.4	120	108.8	99.2	89.6	80	72
			2	234	212	188	168	150	136	124	112	100	90
			2.5	292.5	265	235	210	150	170	155	140	130.4	122.5
		378	0.8	65.6	56.8	50.3	44.8	40	36	32.8	28.6	26.4	24
			1	82	71	63	56	50	45	41	37	33	30
			1.25	102.5	88,75	78.75	70	62.5	56.25	51.25	46.25	41.25	37.5
			1.6	131.2	113.6	100.6	89.6	80	72	65.6	59.2	52.8	48
			2	164	142	126	112	100	90	82	74	66	60
			2.5	205	177.5	157.7	140	125	112.5	102.5	92.5	82.5	75
	200	252	0.8	137.6	128	119.2	109.6	100	89.6	81.6	73.6	664	59.2
			1	172	160	149	137	125	112	102	92	83	73
			1.25	215	200	186.25	171.2	156.2	140	127.5	115	103.7	92.5
			1.6	275.2	256	238.4	219.2	200	179.2	163.2	147.2	132,8	118.4
			2	344	320	298	274	250	224	204	184	166	148
			2.5	430	400	372.5	342.5	312.5	280	255	230	207.5	185
		378	0.8	107.2	94.48	3.2	73.6	66.4	60	54.4	48.8	44	40
			1	134	94.4	83.2	73.6	66.4	75	68	61	55	50
			1.25	167.5	147.5	130	115	103.7	93.75	85	76.25	68.75	62.5
			1.6	214.4	188.81	66.4	147.2	132.6	120	108.8	97.6	88	80
			2	268	236	208	184	166	150	136	122	110	100
			2.5	335	295	260	2.3	207.5	187.5	170	152.5	137.5	125

The basic form of whole arrangement:

●Install Instruction

1. Install order: Mark the central line--Install rack--Install downside carrier roller and turnabout drum-Set conveyor’s belt under downside carrier roller-Install upside carrier roller--Install tension device, transmission drum, drive device--Conveyor belt connect-Tensioning belt--Install cleaner, belt hold back, feed channel and casing, etc..

2. All of the drum, roller, and drive device shall be flexible to roll after installation. Buffer carrier roller should guarantee the pretesting force of a spring.

3. When connecting conveyer belt, tensioning drum should be put in the front position, and try to tighten belt.

4. When installing self-aligning carrier roller, block roller wheel should locate behind carrier roller in the belt running direction.

5. When installing drive device should pay attention to make the axis of motor and reducer concentric.

●Testing and Running

1. Speed reducer and electric drum should be enough lubricating oil according to the rules.

2. Please check roller brake’s star wheel installation direction is consistent with non-return direction and the limiting stopper installation of sweeper, belt brake, discharging car sweeper.

3. Please check the electrical signal and the control device connection is correct. Power motor and observe the rotate direction of roller is correct.

4. Please checking conveyor and working part should be no obvious noise during running, each bearing has no abnormal temperature rise, the drum, roller rotation and tighten situation, sweeper cleaning effect.

5. Please check the forward running and inverted running of discharging truck belt and there should no slip after stop. There should no obvious impact when it passes the rail.

6. The convey belt should not has friction with the discharge car when the car is walking.

7. Please adjust the head transmission device if the head belt is off position. Please adjust turnabout drum at the tail or screw tensioning device if the tail part is off position. Please adjust the upside carrier roller and the downside roller if the middle part is off position.

8. Please reduce the material falling height when running so that the reduce impact on the convey belt, and please get rid of the off position, and regular inspection maintenance.

9. Please stop the conveyor as possible as the material discharge is accomplished, and with no-load startup advisable.

●Place order Information

1. Specifying the name of the conveyed material, particle size, bulk density and natural stacking angle, moisture content, temperature and other physical properties.

2. Transmission capacity, transmission speed and conveyor belt specification.

3. The work environment, such as temperature, outdoor, indoor, etc.

4. In the process plan drawing should indicate the elevation of horizontal section, length, hoisting height, angle, elevation of upside horizontal section, length.

5. Whether need the head casing.